Advantages of Using Industrial Panel PCs to the Metal Smelting Process
Metal smelting has been around for thousands
of years. Long ago, the raw ores are heated to hundreds of degrees. Afterwards,
the ores are refined to obtain the desired metals.
Today, the process has changed a bit due to
the existing technologies. Advanced techniques are used to make the process
more efficient. Valuable components can be properly separated from other
materials.
Upon entering the smelting plant, the
conditions are extremely dangerous. There are fumes, dust, heavy metals and
high heat present in the area. Even with these situations, human intervention
might be needed to oversee some of the important processes.
Now, operators use industrial panel PCs
to oversee some operations without the need to personally go to the area. They
use it to monitor the temperatures in the smelting area. Workers also use the
industrial computer to help make the system more streamlined. These advanced
computing devices increase the efficiency
of the system, it helps lessen the burden on
the workers.
So, what more can be done to make the system
even better? Learn more details from this blog.
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How To
Improve the Metal Smelting Processes With Industrial Panel PCs
Modern day smelting has a few more processes
than before. These methods all have different uses to obtain the desired
result. The two primary processes are pyrometallurgy and hydrometallurgy.
Pyrometallurgy is a method that uses heat to
separate metals in an ore. The ore is crushed into pieces then melted in a
furnace. The process is then repeated, adding different materials along the way until the needed metal is ready.
A recently developed method, hydrometallurgy
uses chemicals to separate metals in an ore. The chemical components of an ore are analysed. Afterwards, the right chemical
solutions are used to extract the desired metals. Examples of metals extracted
with this method are gold, silver, copper,
and zinc.
Due to the processes involved, it is necessary
to have an industrial computing device. The device could truly be helpful in
the smelting plant. This could ensure a faster rate of production and
streamline the system of operations.
What are the other qualities of industrial
computers suitable for a smelting plant?
Let us understand the other common specifications below.
Advantages
of Industrial Panel PCs on Metal Smelting Plants
Aside from helping the system become more
streamlined, there are other advantages in using industrial PCs for the
smelting plant. These may even help to reduce operational costs. Two of its
main features are its high IP rating and
projected capacitive touchscreen.
High IP Rating and Ruggedised Features
Often, chemicals are used in the smelting
process along with high heat. This is especially true in the hydrometallurgy
process. Regular PCs might not be sealed up properly. This might cause some of
its components to fail.
Industrial panel PCs are built to function in
extreme environments. Its high IP69K rating means that its sealing can resist
many harsh elements. This includes dirt, extreme heat, harsh chemical and water
present in a plant.
Projected Capacitive Touchscreens
For certain areas in a smelting plant, wearing
protective gloves is mandatory for some workers. Regular computing devices might
not be sensitive enough to detect the input through gloves.
Projected capacitive touchscreens present in
some industrial PCs can detect the employee’s
input even through gloves. Workers can now easily notify the authorities if any
issue come up. They can now send files, reports,
and logs to their superiors more quickly.
In addition, projected capacitive touchscreens
are resistant from scratching and breaking. There might be a lessened need to
replace the computing device screens. This is ideal in an environment where
high stress and scratching is common.
Improve
the Metal Smelting Processes with Industrial Computers
Smelting process does not only bear complex
operations; but, it also comes with an extreme working environment. That is why
it is recommended to utilise industrial PCs that can withstand harsh conditions
like the smelting plants. And, it can meet the high production demands of a
plant and reduce the chances of a system failure.
Today, industrial computers can help
streamline the smelting operations. These industrial computing devices can even
help in providing specific functions for metal melting processes. As a result,
steel operations are performed efficiently.
Source:
Chapter 82 - Metal Processing and Metal Working Industry, ilocis.org
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